One undetected defect can cost an entire batch. LoonLevel inspects every bottle in real time — cap, level, label, barcode — at industrial speed, without compromise.
LoonLevel simultaneously performs at least five types of inspection on every single bottle passing on the conveyor belt, configurable to match your line's specific requirements.
Verifies cap presence and correct positioning: tilting, missing caps, abnormal seating or rotation.
Precisely measures fill level and flags both under- and over-fills that are out of tolerance.
Detects structural defects in the cap: crushing, dents or moulding imperfections.
Checks the legibility and correctness of text printed directly on the bottle body or neck.
Verifies correct label application and reads barcodes for full product traceability.
Detects particles, sediment or foreign objects suspended inside the bottle contents.
Analyses liquid colour and detects turbidity anomalies — ideal for wine, juices, oils and beverages.
Verifies the integrity of the security ring or anti-opening seal applied to the cap.
Identifies micro-fractures, cracks or chips on the body and neck of glass or plastic bottles.
Reads and validates the expiry date and batch number printed or embossed via OCR recognition.
Checks the overall container geometry: ovalisations, crushing or irregularities in the bottle profile.
LoonLevel overlays inspection results directly onto the bottle image in real time. Every passed or failed check is immediately visible on screen.
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LoonLevel integrates label verification with barcode reading, ensuring every bottle leaving the line is traceable, compliant and ready for distribution.
Decodes EAN, QR Code and DataMatrix for product traceability.
Controls positioning, inclination and integrity of applied labels.
Every reading is compared against the reference database in real time.
Every line is different: variable speeds, format changes, variations in light and temperature. LoonLevel adapts without manual recalibration — the AI component updates detection models autonomously, while traditional algorithms guarantee absolute precision on geometric and colour measurements.
The practical result: fewer false rejects (you don't throw away good product), less machine downtime for calibration, and automatic reports ready for audits and certifications — without your team having to do anything extra.
Save time on internal evaluation: here it is, already done.
High-resolution industrial cameras, dedicated lighting and high-performance processing units. Compact, robust and integrable on any conveyor.
Imago Vision is an Italian company with over 15 years of experience in developing advanced industrial vision systems. We design tailored solutions for automated quality control, combining traditional machine vision and artificial intelligence.
LoonLevel was born from direct feedback from customers in the bottling industry: a production-ready system, integrable without disrupting the existing line, and built to last.
Our engineers follow each project from design to installation, with ongoing support and dedicated training. Our goal is not to sell a system, but to ensure our customers never have quality complaints again.
LoonLevel is designed for lines up to 72,000 bottles/hour (20 per second). For higher speeds we design custom configurations — contact us for a specific analysis.
Yes. The system is compatible with any material — glass, PET, HDPE, PP — both transparent and translucent. We support formats from 0.1 L up to 5 L containers.
LoonLevel supports OPC-UA, Modbus TCP/RTU, standard digital I/O and REST API. It integrates with leading MES and traceability systems without custom development.
Typically 1–2 working days, without stopping the line. Our team handles installation, calibration and staff training directly on-site.
Remote support with secure system access and on-site intervention across Europe. Inspection parameters can be modified through the interface without requiring a technician.
The false reject rate is 0.
Every plant is different. In a 20-minute call we analyse your line, your current controls and tell you clearly whether and how LoonLevel can help you — with no obligation.
